Dec 16, 2014· Ductile regime grinding is an effective machining process that has been used for brittle materials for several years now. In ductile regime grinding, material is removed through plastic deformation, which reduces the risk of fractures and compromised materials. Regime grinding also eliminates or minimizes the need for polishing and lapping ...
ing of brittle materials. Therefore, by cutting or grinding at an extremely small depth of cut, a brittle material is able to deform in a ductile manner, thus giving better surface finish.[10] A cutting technique using a flying tool under negative pressure was proposed for cutting brittle materials without cracking.[11]
Ductile mode cutting is a very promising way to achieve high quality and crack-free surfaces of brittle materials. Thus the study of ductile mode cutting of brittle materials has been attracting ...
Jan 01, 1997· Ductile-Regime Grinding of Brittle Materials. Published. January 1, 1997. ... Under appropriate conditions, brittle materials may be ground to produce surfaces with no observable fracture damage. This chapter reviews the techniques for producing such surfaces and the mechanisms of material removal involved. ... ductile grinding, glass ...
Ductile Regime Grinding: A New Technology for Machining Brittle Materials ... Kanai, A., and Miyashita, M., 1994, "Dressing of Metal Bonded Diamond Wheel by Use of Loose Abrasive Lapping for Ductile Model Grinding of Brittle Materials—Control Technology of Active Grain Protrusion," Proceedings of the ASPE Annual Meeting, pp. 92–95. 10 ...
(ductile versus brittle) that occurs during the grinding of brittle materials. Often a ductile grinding regime is desired, but currently there is no way to measure the grinding ductility "in process." A model is developed to describe the dependence of the specific grinding energy on the material removal regime.
PREDICTIVE MODELING FOR DUCTILE MACHINING OF BRITTLE MATERIALS A Dissertation Presented to The Academic Faculty By Sivaramakrishnan Venkatachalam In Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy in the George W. Woodruff School of Mechanical Engineering Georgia Institute of Technology December, 2007
the understanding of the material removal mechanism in grinding.1) To obtain better surface integrity, the mechanism of the ductile-regime grinding of hard-and-brittle materials should be further explored.2,3) However, few methods have been reported to predict the surface integrity in ductile-regime grinding due to the lack of comprehensive under-
When the chip thickness is at the very beginning of the grinding process and the dominant reduced to the value that is smaller than the critical value of removal mode at this penetration depth is still supposed to be ductile-regime grinding, the material removal mode might ductile mode [4]. change from brittle mode to ductile mode [9].
Abstract Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal ...
Supplement Vo!. 12 No.2, 2004 Precision Grinding of Hard and Brittle Materials Fig. 2: High speed jig grinding of silicon and glass Two grinding wheel bond types, metal and resinoid, each with three different grit sizes, 10-30 mm, 40-60 mm and 50-70 mm were used in generating aspheric surfaces using the grinding zone method.
Similarities and differences between ductile material and brittle material are provided in this article. At a particular temperature, a ductile material exhibits substantial plastic deformation under external loading, while a brittle material breaks with negligible plastic deformation under tensile stress.
[3] Z.W.Zhong in his paper on ductile or partial ductile mode machining of brittle materials discussed the machining mode for silicon, glass, and some advanced ceramics. Scanned electron ...
Jan 01, 1998· Standard Reference Materials (SRMs) Standards.gov; Time Services; Office of Weights and Measures ... Ductile-Regime Grinding of Brittle Materials Share. Facebook LinkedIn Twitter ... Publisher Info: Marcel Dekker, Inc., New York, NY. Pub Type: Books. Keywords . brittle materials, ductile-regime, Grinding . Process measurement & control. Created ...
This process is known as ductile-regime grinding. When brittle materials are ground through a process of plastic deformation, surface finishes similar to those achieved in polishing or lapping are produced. Unlike polishing or lapping, however, grinding is a deterministic process, permitting finely controlled contour accuracy and complex shapes.
Ductile-regime grinding is a new technology made possible by the use of real-time control and precision engineering in the grinding process. By ensuring that the abrasive grinding forces do not exceed a threshold value, it is possible to grind materials that are normally considered "brittle" in such a way that the material removal takes place through plastic deformation .
in the grinding of brittle materials. The results of this inves-tigation lend strong evidence in support of the ductile-regime grinding hypothesis. Also, a model is proposed, defining the brittle-to-ductile transition in terms of the material properties of the workpiece and the rate of material removal.
AbstractA mirror-like grinding of brittle materials is required in many precision engineering regions. Ductile regime grinding, a new grinding technology for brittle materials, is .
1 November 1990 Ductile regime grinding of glass and other brittle materials by the use of ultrastiff machine tools. ... William J. Wills-Moren, Keith Carlisle, Patrick A. McKeown, and Paul Shore "Ductile regime grinding of glass and other brittle materials by the use of ... Ductile mode grinding of brittle materials with newly designed ...
For the ductile mode grinding of hard and brittle materials, the critical machining depth ranges from 50 nm to 1 m [20]. To perform ductile mode machining of brittle materials, machine tools with high-accuracy servomechanisms (resolution 1.25–10 nm), high loop stiffness, and full flood
Aug 07, 2013· The normal stress distribution profile associated with grinding a ductile material does not apply to grinding a brittle material like an advanced ceramic. Any induced tensile stress, which is usually caused by restricted thermal expansion at high temperatures, has already resulted in micro-cracking beneath the surface, as in a brittle material ...
The results of indentation and scribing experiments show that, with penetration depth of less than a critical value (the critical cut depth) brittle materials can be machined in a ductile manner and with chips very similar to those obtained from the classical ductile cutting of metal, save that, in this case it is at a much smaller scale.
Feb 09, 2012· Ductile regime machining is an alternative method for polishing of brittle materials to obtain a high quality surface finish by a ductile or plastic material removal process. Hence, there is a growing interest to study ductile regime machining over several decades.
Ductile regime grinding, proposed by Bifano, is an important method for achieving high quality surfaces of hard brittle materials . Bifano also gave a theoretical description of the ductile grinding condition of different brittle materials, pointing out that ductile-regime grinding could be achieved by a .
